Chairman Arnold Ho and General Manager Tian Yongzhong said in the launch meeting of Print-Rites’ project, establishing smart factory is to complete the transformation and upgrading of the enterprise and update the existing production system, and set a benchmark in Intelligent Manufacturing

After taking a in-depth investigation the future development trend of the industry, Print-Rite New Materials aims to improve the company's efficiency and automation digitalization, combine independent R&D with collective innovation on the basis of knowledge of ink production management and automation control technology. Focuses on improvement on production lines and continuously improves the production techniques.

The smart factory aims to improve the efficiency in production and business management, covering three sections of intelligent production, intelligent operation & maintenance and intelligent management, By closely integrate the latest technologies such as cloud computing, big data and artificial intelligence with the core business of enterprises, achieve intelligent manufacturing 3-5 years ahead of schedule.

       The intelligent production platform includes industrial Internet platform, manufacturing execution system and automatic feeding system.

     This platform is the first in the industry to realize whole process intelligent control production, Entering the expected product quality and sequence into the manufacturing execution system, the system will complete blending of raw materials automatically according to the preset procedure, and give instructions to the automatic feeding system to produce ink. The industrial Internet platform can automatically guarantee the production in energy-saving and stable mode according to the build-in parameters and preset quality requirements. After entering the closed loop of intelligent production, the quality data of finished products will be automatically collected and analyzed by the system in real time, and the production plan will be continuously optimized, so that the monitored data like product quality and energy consumption will be more close to the optimal parameters, and finally lower the workload of workers, improve product quality and achieve reduction on energy consumption. The efficiency of single production line is expected to increase by more than 100% on average.

The intelligent operation and maintenance platform is to provide an efficient, safe, energy-saving and environmentally friendly environment for the intelligent production, including equipment management, auxiliary inspection, raw materials management and so on, covering the whole aspects of production, storage and logistics.

Take warehouse management as an example, through intelligent data collection, it helps to deliver materials to fixed areas in warehouse and record real-time warehouse storage volume accurately, realize pinpoint materials pickup, procurement reminding and expired materials warning, etc. With automatic stacking and palletizing system, it is expected that the efficiency of warehouse management and transportation will be enhanced by more than 60%.

Intelligent management platform contains Production and manufacturing execution system and Logistics management system to promote smooth running of the factory based on the integration of intelligent production and intelligent operation and maintenance platform data.

Routine management includes aspects of production scheduling, materials, energy, equipment, safety, accounting and other sectors and elements of the entire production process and logistics system. The real and effective data and interaction of each system are fundamental elements to effectively improve management efficiency.

The printing industry is in a period of digital transformation, and digital printing has great potential to take larger market share.

Intelligent manufacturing production is in the initial stage, and intelligent manufacturing suppliers have the technology, but are not familiar with the particular industry and what users needs, so they need to cooperate with the leading enterprises in the industry.。

Rewarded as National-level “Little giant enterprise with a focus on professionalization, refinement, specialization and novelty”, Print-Rite attaches great importance to the intelligence of core technology and digitalize production, utilizing the latest and most practical information technology to empower the production and management of enterprises. The intelligent revolution of Print-Rite has put forward new requirements for the adaptability of the systems of the intelligent factory, The establishment of Print-Rite Intelligent factory is of great significance to push the development of the digital printing industry in China.